Guangdong Zhongshan Surprised The "Shared Factory", The Opportunity Of Small Garment Factory?!
The intelligent cutting and quick processing public service platform, located in Zhongshan Merlot Industrial Park, is the first general garment factory in the province.
There are 38 state-level industrial bases, 18 professional towns and 5 industrial enterprises in Zhongshan. Among them, small and medium-sized enterprises and private enterprises are the main ones. Therefore, in the process of intelligent manufacturing and pformation and upgrading, there are common problems such as lack of technology, lack of funds and lack of talents. In order to accelerate the construction of the public life technical service system, Zhongshan has built "common factories" in many industries since last year to solve the common and difficult points in the industry.
On the morning of May 22nd, Jiao Lansheng, deputy secretary and mayor of Zhongshan Municipal Committee, studied the construction of "common factories" in Dayong town.
He pointed out that "common factories" should help enterprises to become bigger and stronger. At the same time, they should focus on improving their service quality, constantly improving their technological processes, forming a good business model and serving the vast number of enterprises.
Furniture companies can carry bags.
In the city of Zhongshan, mahogany furniture professional town, Dayong Town, Jiao Lan Sheng investigated the operation of the environmental protection center of Ruida furniture (General Factory).
On the roof of the 6 storey factory building, the exhaust treatment facilities are buzzing, converting the volatile organic compounds (VOCs) produced in the furniture production process to carbon dioxide and water into the air.
Due to the development of furniture manufacturing, printing, hardware processing and electronic circuit board manufacturing in Zhongshan, VOCs produced in the process of industrial production has also become the main source of air pollution.
In order to win the battle against the blue sky, Zhongshan has promulgated the "Zhongshan fixed source volatile organic compounds comprehensive improvement plan of action" (2017 to 2020), and promoting the construction of "common factories" is one of the important measures.
At the end of last year, the environmental protection center of Ruida furniture (General Factory) was built in Dayong Town, and became the pilot project of centralized paint spray treatment for the first furniture industry in the whole city and even the province, with a high standard of environmental protection facilities to solve the problem of paint tail gas and wastewater treatment in small and medium-sized furniture enterprises.
In this "commonality factory", the exhaust gas produced in the spray paint room and the drying room is absorbed into the roof treatment facilities through the water curtain cabinet. After a series of processes such as paint mist, dust and filtration, the exhaust gas enters the activated carbon adsorption box, and is purified by catalytic combustion, so as to achieve the ultimate discharge.
This "common factory" provides enterprises with venues, lacquer houses and environmental protection facilities, which can serve 10 enterprises at the same time. Furniture enterprises can not only carry out their bags, but also use these equipments to undertake the spray painting needs of other enterprises.
At present, the town is planning to build 10 "common plant" projects in the town to provide services for small and medium-sized enterprises.
With the improvement of environmental access threshold, enterprises that fail to meet the requirements of pollution control measures will be eliminated. The emergence of "common factories" provides a new way to solve the furniture industry's pain spots.
Jiao Lansheng pointed out that with the increasingly stringent environmental requirements, if the waste water and exhaust gas is dispersed, it is not only difficult for small and medium-sized enterprises to bear the burden, but also the treatment effect is not good. "We should support the construction of" common factories ", invest in small businesses, and do things that cannot be done.
He said that mahogany furniture industry, as a characteristic and high-quality industry in Zhongshan, should be well supported.
The construction of "common factory" is to reduce the cost of pollution control and scale up.
He encouraged the "common plant" operator to improve service quality, improve technology and innovative business models, and attract the big Redwood enterprises to serve local enterprises in the market operation mode.
The intelligent cutting platform can save 20% cost for enterprises.
In fact, Ruida furniture (General Factory) environmental protection center is the first furniture in the province.
industry
Spray painting "common factory", and in other manufacturing areas of Zhongshan, "common factories" also provide convenient and intelligent technology services for the small and medium-sized enterprises.
The intelligent cutting and rapid processing public service platform in Zhongshan Mei Ju industrial park can see 4 intelligent cutting "common factories" scene in real time through the big data center.
After more than one year of operation, the platform has already completed about 42000000 garments tailoring.
In January last year, Zhongshan introduced Guangdong Yuan Yi Technology and Chunxiao company in Guangzhou to build intelligent cutting and quick processing public service platform, becoming the first garment factory in Guangdong Province.
As the first link in garment industry, more than 90% of the garment industry still relies on manual cutting process.
Although intelligent pformation can improve efficiency and quality, it is difficult for SMEs to afford to rent equipment, buy equipment, hire operators and maintain personnel.
In the "common factory", automatic cloth spreading machine and computer cutting equipment can be provided to the enterprises in need, to help them save 3% to 5% cloth, and to increase the rate of cutting to 99%, and the comprehensive cost of the enterprise can be reduced by 20% at most.
clothing
The enterprise can only automatically calculate the cost of cutting by sending the order through the mobile phone and receiving the platform. The task is distributed to the fast machining center, and the cloth is pported to the center to complete the tailoring and send back to the factory through logistics, and the settlement and payment are completed online.
"Now we have 4 fast machining centers in Zhongshan, mainly in Xiaolan."
Lai Quanrong, CEO of Zhongshan easy cutting Network Technology Co., Ltd., who runs the platform, said, "Zhongshan is a major garment industry, and the Siu Lam underwear industry has a high degree of agglomeration.
Underwear
It is the most difficult species to be tailored. We believe that this is better for expansion. "
Over the past year, more than 200 SMEs have become the stable users of the platform. The company plans to copy the model to other towns and even the whole country's clothing producing areas in Zhongshan, and aims to set up 1000 fast machining centers in the whole country in 2020.
In addition, in Xiaolan Town, in order to help enterprises solve the problems of environmental protection, safety and so on, and promote the upgrading of production technology and production mode, last year, poly robot (Zhongshan) Co., Ltd. and giant wheel intelligent cooperation to build an intelligent sharing robot polishing and polishing platform, and build a polishing and polishing intelligent "common factory". Through sharing plant facilities, technical personnel and intelligent equipment, the company provides polishing, polishing, overall solution, processing, equipment leasing, technology output and other services for enterprises.
The platform was officially operated in March 27th this year. A total of 8 robot polishing and polishing production lines and more than 100 six axis industrial manipulator have been built to achieve full automatic production and work continuously for 24 hours.
Manufacturing and the "shared economy" shed new sparks.
From pportation to peripheral distribution, the sharing economy has penetrated into every aspect of our life.
In the field of innovation and entrepreneurship, shared offices and public spaces have also led the trend.
And this series of "common factories" in Zhongshan is the new spark that the manufacturing industry and the shared economy have wiped out.
The operators of several "common factories" also invariably referred to the concept of "shared economy": the operators who own technology and equipment can provide services to the small and medium-sized enterprises in all aspects of production and production, reduce costs, raise efficiency and achieve a win-win situation as long as they find suitable business models.
In the future, entrepreneurs and operators can enter the manufacturing industry without having good factories or products.
In addition to helping small and medium enterprises win market competition, the emergence of "common factories" will make great contributions to the pformation and upgrading of industries and the improvement of the overall level of intelligent manufacturing.
Through sharing, the utilization rate of intelligent equipment will be greatly improved, and at the same time, it will speed up the research and development of equipment and raise the level of technology.
One of the founders of intelligent cutting and rapid processing public service platform in Zhongshan, Guangdong Yuan Yi science and technology is the equipment manufacturing enterprise of intelligent cutting equipment. Now, participating in the construction of "common factories" has also promoted the pformation and upgrading of enterprises themselves.
At present, the "common factory" has the expected development momentum, but the most important thing is how to find the best mode of operation, make use of the cost and technical advantages, so that more SMEs are willing to use the "common factory" to integrate more effectively the various resources scattered in the industrial and downstream industries, and truly achieve the goal of saving, intensification and quality development.
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