The Equipment Dragged The Hind Legs Of The Textile?

The second textile equipment development forum deeply analyzes the development of equipment industry

Wear resistance is not good, intensity is not high, accuracy can not reach, life is not long, speed can not go......

Suddenly, people found that the dissatisfaction of textile enterprises to domestic equipment in the past two years almost surpassed the complaints about the reliability of domestic spinning machines.

The dissatisfaction of textile enterprises is not without reason. At present, more than 90% of the top grade steel collar, traveller's traveller, clothing on the blowing carding machine, and the conduction belt on the printing machine are imported.

People even think that equipment is not only dragging the rear legs of the main engine, but also a major obstacle to the progress of textile technology.

"The equipment industry is facing a technological upgrading and major changes in the industrial alliance," said Qian Xilin, Deputy Secretary General of the China Textile machinery and equipment industry association. "Under this background, we have convened this forum on textile equipment development."

Only 14 people participated in the second China Textile Equipment Development Forum held in Pinghu, Zhejiang in October 15th. However, no matter from the composition of the participants or the content of the forum, we can not but say that

Gao Yong, vice chairman of the China Textile Industry Association, honorary director of the China Textile machinery and equipment industry association, Wang Shutian, vice chairman Lv Honggang, deputy secretary general Qian Xilin, senior consultant Liu Rende, and 9 leading enterprises in the field of needle clothing, knitting needles, cots, flat belts, outline rings, steel rings, reeds and paper tubes.

Steady growth of market

Over the past ten years, with the rapid development of domestic textile machinery, domestic textile equipment has also made great progress. Not only the product series and specifications have been continuously improved, but also the quality has been improved comprehensively.

Compared with foreign products of the same grade, domestic equipment has higher cost performance advantages and domestic market share has expanded year by year.

"As long as someone wears clothes, there will be a market for textile equipment."

Xu Zhiling, a deputy general manager of Limited by Share Ltd, fully explains that equipment is a very demanding field.

This year, the sales situation of textile equipment market also confirms his words.

Despite the sharp downturn in the textile industry this year, the host enterprises have been affected to varying degrees, but the equipment companies have not been greatly affected, and most enterprises have maintained a booming trend of production and marketing.

Many years of market practice has proved that when the sales of textile products are not smooth, textile enterprises have to develop

Material distress

The 9 textile equipment enterprises participating in this forum are leaders of all kinds of special equipment. Their products represent the highest level of domestic equipment nowadays.

There is no doubt that these enterprises play a major role in the development of the industry.

For this responsibility, they talked more about the gap between domestic equipment and imported equipment at the forum. When it comes to the gap, we feel that the most important thing is the trouble of materials on equipment.

Equipment has always been known as "seven points of materials, three points manufacturing."

Taking reeds as an example, users' concerns are reliability, wear resistance and life expectancy.

Ni Kegang, deputy general manager of Changzhou steel reed Co., Ltd., said that the reed produced by Changzhou reed company is the best quality and the most expensive product recognized by the industry. However, they haven't escaped the user's doubts about wear resistance.

He said that the most important thing is the material problem.

The best wear resistance of ordinary steel can be used in two or three years, and the most wearable week will be scrapped.

Although Changzhou reed company has invested a lot of research and development cost in the past few years, and has introduced many advanced equipment, it is not so easy to do the material of reeds.

It is understood that this technology is in the hands of the Japanese.

At present, the technical staff of Changzhou reeds and Japanese enterprises are also communicating with each other very frequently. They hope to further improve their basic theory by learning and communicating with their counterparts in Japan.

Song Minghua, general manager of Daya paper tube Co., Ltd., has a deep feeling in materials.

A Japanese paper pipe will be sold to 6~7 yuan, while the domestic product is only 1~2 yuan. The same rational length of a paper tube, Japan's rational indicators will remain unchanged for 2~3 years, and the domestic 2~3 days may be changed.

The price gap also truly reflects the huge gap between our products in terms of quality and import.

He believes that the main reason for the gap is material, domestic recycled paper, and Japan uses bamboo pulp paper. These two kinds of paper are truly comparable.

Replacement import

Over the years, China has imported about more than 700 million US dollars of textile parts and equipment every year.

To import, on the one hand, some key parts and components have not yet been successfully developed by Chinese enterprises, such as grooved drum and Air Twister on the automatic winding machine; on the other hand, some high-grade textile equipment, although developed by domestic enterprises, the technical level and quality can not meet the needs of enterprises, for example, most of the metal card clothing used for blowing carding depends on imports.

In addition, imported rubber cots and aprons for high speed spinning and compact spinning, leather aprons with cluster grooves, cluster rings, upper and lower pins, lifting spindles and high quality bobbins are all imported in different quantities.

The domestic textile equipment has a small share in the high-end market.

When it comes to the gap between domestic equipment and foreign countries, Gao Yong says an example.

In 2008, when India enterprises wanted to invest in spinning frames in China, they found the feasibility of consulting the Textile Machinery Association. At that time, Gao Yong gave the conclusion that the domestic spinning frame was already very mature, and foreign spinning frames to China would not survive.

However, the fact is contrary to Gao Yong's prophecy.

India's investment in Wujiang Lang Wei spinning machine company not only survived, but also live very well, the production of long spinning cars sold only 300 units in the first half of this year, and the price is 50% more expensive than domestic.

Gao Yong said, after careful analysis of the reasons, we have to admit that they win in specialized parts and equipment.

"The gap between us and foreign countries is also reflected in the concept of production products."

Ni Kegang once visited a reed enterprise abroad. He said with emotion, "we regard reeds as a product, but others do it as a work of art."

In this regard, Wang Yongling and Ni Kegang felt deeply.

Wang Yongling said that domestic knitting needles have indeed made great progress in meeting the needs of enterprises, but there is still a long way to go to reach the level of German enterprises. The needles produced in Germany are like artworks, and our products are far from art works.

Chen Siyuan, general manager of Wuxi two rubber Limited by Share Ltd, believes that the gap also comes from processing equipment.

Textile equipment is not equipped with general equipment, and there are not many similar equipment imported.

Therefore, most of the equipment in the equipment enterprise is developed and improved by the enterprise itself, but the domestic equipment is still far behind the foreign countries in terms of automation and machining accuracy.

He suggested that in the future, he could hook up with research institutes specializing in manufacturing machinery and jointly develop equipment for producing textile equipment.

Establish brand

"The gap between us and imported equipment is also reflected in the establishment and promotion of brands."

Xu Zhiling, deputy general manager of Jinlun company, raised such a phenomenon: if the card clothing of Ge Fu is installed on the equipment of the textile enterprise, if the yarn quality problem arises, the user will find the reasons for his own equipment; and when the homemade card clothing is installed on the same equipment, once the same problem occurs, it is obvious that its craft is defective, and the user will still suspect your card clothing first.

This shows a problem, the reputation of domestic textile equipment and customer loyalty to you is far from established.

Xu Zhiling said that as the largest card clothing enterprise in China, Jinlun is now implementing Haier's management mode in addition to continuous innovation in product technology development, and the position of textile equipment enterprises and the brand image of gold wire clothing should be established in the whole industry.

We should not only make quality but also build up brand names, and ultimately upgrade the products to the high end, and raise the price of the products. We should change our customary view on the low quality, low quality and low price of domestic equipment with practical actions.

Tianqi special belt Co., Ltd. has been playing the brand for many years.

Wang Lanxi, general manager of the company, said that domestic enterprises had been very well recognized for Tian Qi Tian Dai, but foreign enterprises used Tianping flat belt and did not play the trademark of heaven and earth.

He believes that compared with the improvement of product quality, product reputation and user awareness will take longer.

Catch up with the mainframe

"When we sum up these problems, we have to rethink. In the past long time, we always separate the machinery from the equipment. Now it seems that we must jointly research and innovate.

So far, the domestic spinning frame is still less than 20000 revolutions / minutes, which may be the design problem of the spinning frame itself. However, the speed of the spinning frame is not up to the standard of the program and the performance index of the traveller.

Equipment is not only dragging the rear legs of the main engine, but also a major obstacle to the progress of textile technology.

In the past, the reliability of equipment was strongly reflected in the textile enterprises, and the equipment problem is now more strongly reflected. "

Gao Yong said without worry.

In fact, the equipment enterprises are very clear about the problems reflected by users.

Li Jiaoyan, general manager of Changzhou hang Yue textile machinery parts Co., Ltd., said that at present, textile enterprises in order to reduce employment, are increasing spindle speed, from the original 15000 R / min to 18000 RPM / ~20000 rpm, but the use of steel collar and traveller are mostly from imports.

As a manufacturer of steel rings and travellers, the company will continue to work hard on high-end products to catch up with the development of the main engine.

Li Jiaoyan's idea was recognized by Liu Rende, a senior consultant of China Textile machinery and equipment industry association.

He said that the leading enterprises in the domestic equipment industry should not only attach importance to the quality of equipment products, but also develop products that must be oriented to high quality, so as to match with the imported mainframe.

The equipment problem can not be solved, and the influence on the main engine is very large.

For example, the quality of printing tape will seriously affect the quality of printing. This is the reason why about 90% of our printing machines need to be imported.

Most of the equipment is directly contacted with textile products.

Now, textile enterprises demand more and more equipment for high speed, high yield and automation.

However, if the main engine wants to achieve these goals, equipment can not keep up with them.

Therefore, to keep up with the requirements of high-speed spinning, weaving and weaving enterprises for high-speed, high-yield and automation, the common progress and industrial upgrading of the main engine and equipment technology of textile machinery is particularly urgent.

Gao Yong's remarks made equipment enterprises feel the burden of their shoulders further.

Industrial Alliance

When the participants profoundly analyzed the problems in the development of domestic equipment and the gap with foreign enterprises, Yang Chongming, chairman of Chongqing Golden Cat Corporation, introduced the content of this forum to a more realistic topic on the future development of the industry.

The travellers have been relying on the strength of domestic enterprises for many years and never introduced technology.

It is understood that at present, more than 90% of the top textile enterprises in China use imported steel travellers, which makes the wire ring industry eager to seek changes and enhance their mood than other textile machinery fields.

Yang Chongming said that when they talked about cooperation with foreign enterprises, they were rejected because they did not now face Asian cooperation, especially China.

"The domestic steel travellers have come to the critical moment affecting the upgrading of spinning technology.

Foreign blockade technology, we have to rely on ourselves. "

Yang Chongming said, "the traveller is a small industry with only more than 20 enterprises.

In the same project, each household spends hundreds of thousands of yuan in research and development, which is too wasteful, and we can concentrate on the research and development together and enjoy the research and development results together, which will greatly save costs.

Driven by this idea, at the beginning of this year, under the convening of the China Textile machinery and equipment industry association, the steel wire ring enterprises have taken the first step in the joint venture.

Led by Chongqing golden cat, four enterprises including Qingdao Fengyi, Shanghai Far East, Changzhou Airlines moon and Wuxi cat head have formed the "technical circles industry technology alliance".

After the establishment of the alliance, the development of new surface treatment and high precision special equipment was first taken as a key subject and entrusted to the National Key Laboratory of Tribology of Tsinghua University.

At present, the laboratory work is over and waiting for the pilot.

Yang Chongming said that after the completion of the project, it is expected to greatly enhance the comprehensive performance of the ring traveller and prolong its service life.

{page_break}

Wang Shutian, director of the China Textile machinery and equipment industry association, has fully affirmed the practice of joint business.

He said that the reality of China's textile equipment industry is that the scale of enterprises is small, the degree of concentration is low, and the products are identical. These problems are plaguing and hindering the further development of the industry.

In the future, textile equipment industry must seek a joint development path if it wants to be bigger and stronger and achieve sustainable development.

This is the trend of the development of the industry in the future, and it is also a new topic for every enterprise.

Wang Shutian said that the China Textile machinery and equipment industry association has preliminarily discussed the industrial alliance two years ago, and set up the "new generation of textile equipment industry technology innovation alliance". It has identified three aspects: the "cotton spinning high speed spindle", "dyeing and printing equipment energy saving and emission reduction" and "industrial textile manufacturing equipment".

At present, the technology research and development work of the alliance is proceeding in an orderly way, and the scope of the alliance will be further widened in the future.

"The alliance that has been established basically combines the production enterprises of the same kind.

Can we combine the different kinds of textile equipment with the same user to form a technical alliance? "Gao Yong said," such an alliance can not only be able to jointly develop products for downstream customers of the equipment, but also face up to the upstream steel companies to overcome the material difficulties.

The advantage of this combination is even more prominent. "

Gao Yong's viewpoint opened another window for enterprises to explore the alliance, so that equipment companies could see more hope.