Wenling Machine Replacement: Enterprise Productivity Increased By 244%

< p > > Zhejiang Bi Ke sporting goods Co., Ltd. in the < a href= "http://fz.sjfzxm.com/" > North Street < /a > street. There is a full-automatic production line of 32 meters in the workshop. On this production line, there are 4 special workers, robots.

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< p > "machine substitution" is to reduce staff and increase efficiency through technological pformation and equipment renewal.

Wenling's low cost advantage is no longer there, and capital, talent and other elements still need a certain accumulation period. "Machine replacement" is the latest shortcut for small and medium enterprises to learn and use quickly.

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< p > < strong > thinking: how to reduce employment? < /strong > /p >

< p > many entrepreneurs in Wenling have fresh memories of the "1. 14" fire. Yuan Wenxin, chairman of Zhejiang Bi Ke sporting goods Co., Ltd., is also deeply touched by this.

"Safety in production is imperative. At that time, we were thinking about how to create a safer environment. If we reduce the number of people and replace it with robots, then we will not only have a safe guarantee, but also the efficiency of enterprises will be better."

Yuan Wenxin analysis said that at present, the company also provides dormitories and canteens for employees. The more employees, the more the dormitory administrators and canteen attendants will also increase the difficulty of enterprise safety management.

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Less than p years ago, Yuan Wenxin saw an automatic production line at a fair. This production line used robots to replace manual processing products, which touched him greatly.

"If only our company could use such a production line."

Yuan Wenxin thought.

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< p > > a href= "http://sjfzxm.com/news/index_f.asp" > < /a >, how to reduce labor input under the condition of ensuring output is rooted in Yuan Wen Xin Xin.

After the "1. 14" fire, Yuan Wenxin's idea became more and more firm.

"In March of this year, I visited the city leaders and relevant departments in Guangzhou. The advanced production lines they used were similar to those I saw in the exhibition in the past few years, so I wanted to introduce this production line."

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< p > now, under the leadership of the government departments, the production line has been introduced and will soon be put into production.

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< p > < strong > exploration: how to copy successfully? < /strong > /p >

< p > how to copy the successful experience of the enterprises that have already used the automatic production line? This is also a big topic before the enterprises.

"The production line is worth about 5000000 yuan, which can be said to be a great investment."

Yuan Wen said that in order to avoid the phenomenon of "acclimatized", the company invited the R & D team of the production line to carry out on-the-spot debugging in the workshop, and trained the staff of the company.

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< p > "the first step of shoe making is to polish the shoes and brush the glue, which is more or less unfavorable to the health of the workers."

Hao Gensheng, a software engineer of the automatic production line, said that all of these processes were completed by robots on this production line. "Bottom pressing demands on workers' strength, and a slight carelessness will lead to safety accidents. Now all these processes are completed by robots, which not only improves efficiency, but also improves accuracy and quality."

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< p > < strong > harvest: "machine replacement" for large efficiency < /strong > /p >

< p > a full-automatic production line needs to spend about 5000000 yuan. Is it cost-effective for an enterprise? "I think pre investment is essential."

Yuan Wen said that the production line is mainly used for the link between sole and vamp. The original link needs more than 70 workers. After using this production line, only 10 workers can complete the whole process.

"According to the annual salary of 40 thousand yuan per person, this pipeline can save about 2000000 yuan labor cost for a year."

According to the estimate, the equipment will increase the production efficiency by 244%, and the space saving rate can be increased by 50% to 60%.

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< p > "it takes only 15 minutes to produce a pair of shoes with this production line, while the traditional shoe making method takes 1.5 hours."

The process engineer of the automatic production line, Sheng Sheng Wan, said that the production efficiency has increased a lot from time to time, but the shoes produced are more firm and durable.

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"P" reporter learned from the city Bureau of information, "machine replacement" work will be upgraded to the shoemaking work, in the North Street Zhejiang bed Sports Products Co., Ltd. to carry out "machine replacement" and other pilot work to promote the city level key industry 15 shoe enterprises pformation and upgrading, through the demonstration leading, let Wenling shoes a brand new image.

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