[Micro Technology] "Machine Substitution" Reshaping Garment Manufacturing Industry

1. What is "machine substitution"?

Machine substitution is not simply replacing manpower with machines.

In essence, it is technological innovation, technological innovation and management innovation taking equipment renewal as the carrier; the core is replacing old equipment with advanced technology and equipment and improving labor productivity; the purpose is to accelerate the change of the growth mode which relies too much on low cost labor force, and greatly reduce the employment of enterprises, and become the source of the power of new industry optimization and upgrading and sustained economic growth.

Machine substitution is the general trend of the development of manufacturing industry, and it is also the inevitable trend of enterprise pformation and upgrading.

Two, what changes will "machine substitutions" bring?

1. Quality

The use of machine production has greatly reduced the waste of materials, stable quality and improved product qualification rate.

Quality and efficiency are the two lifeline of an enterprise.

2, employment

In the management of enterprises, from the management of people to the management of machines, it has saved many troubles and the cost has been greatly reduced, especially in the case of recruitment difficulties.

It can solve the problems such as shortage of skilled workers, rising labor costs, and improve labor productivity.

3, innovation

"Machine replacement" enterprises can not only speed up the good atmosphere of modern technological innovation, stimulate the potential and vitality of small and medium-sized enterprises' independent innovation, but also promote the pformation and upgrading of labor-intensive enterprises.

Three. The practical application of machine substitution in garment industry

1. Special sewing machine

Such as template sewing machine, keyhole sewing machine, nail button sewing machine and so on, all of which can improve sewing efficiency.

2. Automatic cloth spreading machine

It can improve the cloth laying efficiency. Now many high end products are fabrics with thin and elastic knitted fabrics. This kind of fabric is difficult and requires a lot of labor, and there are still many uncertainties.

You can save 4 people by using a cloth machine.

3. Automatic cutting machine.

It can improve the efficiency of cutting. Manual 10 people, 2 machines can save 8 people.

The sewing efficiency can be improved by 5-10%. The cutting pieces cut through the automatic cutting machine are more precise, and the efficiency is improved when sewing.

Automatic cutting is divided into three types:

(1) straight cutting bed (i.e. computerized bed cutting).

It is suitable for ordinary clothing textiles and can be produced in large quantities by direct cutting with bristles.

(2) circular cutter bed (i.e. cutting prototype).

The cutting machine can replace your scissors. It is suitable for garment proofing and MTM. It is suitable for advanced customization or group business.

(3) vibratory cutter bed (i.e. leather opening).

It is used for cutting special fabrics such as leather, and helps solve the problem of cutting.

4, intelligent suspension

It can control sewing time, reduce unnecessary auxiliary time and increase sewing time.

Reduced rework;

Real-time management of production progress, the number of records automatically recorded, the progress of the more accurate grasp.

Workers' work will be recorded to facilitate staff management.

About Hawks

Eagle will integrate lean manufacturing best practices into tailoring solutions to achieve optimal conditions for production, thereby saving costs, improving material processing accuracy, upgrading product quality, and reducing potential human errors.

Through years of efforts in the field of cutting, Eagle has long been a market leader in the field of soft material cutting, and is committed to providing a comprehensive solution for the textile industry.

The company will help more enterprises to achieve changes in production and provide more and more support for the development of the textile and garment industry.

For more information, please pay attention to @ Shanghai and Eagle Technology Public micro signal.